There is a type of kneading machine specifically designed for aluminum profiles, so it is called an aluminum profile kneading machine. Because the kneading effect is ultimately closely related to the operating process of the kneading machine, it is necessary for an operator to operate this equipment proficiently. How to operate it in detail? Is the entire process chaotic? The entire application process of the aluminum profile kneading machine includes many processes, including installation, debugging, operation, protection and repair, etc. However, if you only follow the following process, you should not make mistakes.
1. First of all, it's the preliminary homework
The aluminum profile kneading machine should be fully prepared for operation before driving. In addition to ensuring that the equipment is stable and the materials required for kneading are prepared, various systems in the equipment should also be checked to ensure that there are no abnormal situations.
2. Secondly, the operation of the equipment
When the kneading machine reaches a constant temperature, it can be turned on. In order to eliminate the difference in thermal expansion between the bolts and the head in the equipment, the head and flange bolts need to be tightened once. Pay attention when driving, and slowly rotate the screw speed adjustment knob. Start the screw speed slowly and then gradually accelerate and add a small amount of material. During the kneading production process, it is necessary to regularly check various process parameters to ensure the quality of the profile product. The copper profile kneading machine and the aluminum profile kneading machine are the same and belong to our family of kneading machines. In order to increase our understanding and knowledge of it, some basic knowledge summarized by the editor is shared with us.
Starting from the structure of the copper profile kneading machine, the entire machine adopts a four column horizontal structure, which is all driven by hydraulic pressure and electrically automated control, and then completes efficient operation. Moreover, the fuel tank is located at the top of the entire machine, with integrated hydraulic system placement and orderly pipeline arrangement, making it more convenient for both equipment and repair.
It is worth mentioning its mold moving structure and hydraulic pump, which use a two station mode and a proportional speed control oil pump. It can adjust the speed of the kneading process in sections, suitable for different kneading process requirements. Additionally, the electrical components of the copper profile kneading machine are controlled by PLC and equipped with a touch screen to monitor the overall condition of the machine.
In addition to the structure, it is also necessary to grasp the operating principle of the copper profile kneading machine, and the primary material used is copper and other cast rod blanks; Secondly, before kneading, the casting rod blank needs to be heated to the required kneading temperature through a heating furnace and placed in the ingot cylinder; Then, it passes through the side cylinders on both sides to drive the kneading rod and quickly push it until the head of the kneading rod enters the ingot container. At this point, a pre adjusted pressure relay is used to announce the signal, allowing the main cylinder to rotate from fast to slow for kneading processing.
3. We can finally close the equipment
If the homework is completed, a closed aluminum profile kneading machine can be prepared. However, only when the material inside the kneading machine is squeezed out and the screw is exposed can the machine barrel and head power be closed and heating be stopped. Then disassemble and clean all parts of the equipment, and finally apply engine oil to avoid rusting.